• Cylinder liner
• Die head spider
• Flux cone
• Main wire guide tube, rear
• Main wire guide tube front
• Wire guide supporting tube
• Wire guide supporting tube
• Centering device
• Cap
• Coating die holder
• Nib holder
• Wire nib
• Conical wire nib (TC)
• Cylindrical wire nib (TC)
• Extrusion dies (TC)

Wire Feeder DA 1H & DA 9

• Wire feed roller
• TC knurled ring
• Wire guide inlet
• Wire guide centre
• Wire guide exit

Slug press SP 10, SP 40, SP 42

• Flux cylinder Liner
• Centre shaft
• Sleeve for centre shaft
• Piston
• Ram head

Brushing conveyor

• All type of rubber belts
• Emery sleeve
• Wire brush

Cross belt unit

• ‘V’ grooved rubber belt
• Sponge roller

Pick up conveyor

• Leather belts

Centre shaft for EP-10 & EP-9

Centre shafts are made for fine grained steel for best hardness & Nitrided for best service live under extreme sliding friction.

Flux star for EP-10 & EP-9

Flux stars are made from low carbon alloy steel, machined to close tolerance for best accuracy and concentricity. For best abrasion resistance the components are Carbonitrided, Hardness 60-62 RC.

Base Material – Cast Iron / Alloyed Cast Iron
Proposed Process – Simple manual stick welding.

Requirement

• During Wire drawing, the draw zone is subject to metal to metal abrasion and under extreme Compressive load.

Present Method

• Wire drawing drums are Tungsten Carbide Coated. This is costly, require special skill and equipment.

New Method

• The drawing zone is welded with stick electrode. The weld deposit is rich in Chromium Carbide along with other Carbides. Resultant deposit is very hard & Wear Resistant.
• Weld deposit can be 3mm to 6mm single layer.
• Hardness 58 Degree – 60 Degree RC after two layer.
• No Relief Check(Cobweb cracks)
• Machining through grinding.
• Much cheaper than TC & other known coatings.

Alloy Basis – C, Cr, Mo, V, Ni, Mn, Si